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In mechanical engineering, a key is a machine element used to connect a rotating machine element to a shaft. The key prevents relative rotation between the two parts and may enable torque transmission. For a key to function, the shaft and rotating machine element must have a keyway and a keyseat, which is a slot and pocket in which the key fits. The whole system is called a keyed joint.[1][2] A keyed joint may allow relative axial movement between the parts.

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Commonly keyed components include gears, pulleys, couplings, and washer

Types[edit]

There are five main types of keys: sunk, saddle, tangent, round, and spline.

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Sunk key[edit]

Types of sunk keys: rectangular, square, parallel sunk, gib-head, feather, and Woodruff.

Parallel keys[edit]

Parallel keys are the most widely used. They have a square or rectangular cross-section. Square keys are used for smaller shafts and rectangular faced keys are used for shaft diameters over 6.5 in (170 mm) or when the wall thickness of the mating hub is an issue. Set screws often accompany parallel keys to lock the mating parts into place.^[1] The keyway is a longitudinal slot in both the shaft and mating part.

The keyseat in a shaft for a parallel key
A sprocket with an internal parallel keyway
Cross-section of a parallel keyed joint

W = d/4^{[clarification needed]}

H = 2d/3^{[clarification needed]}

where

W is the key width
H is the key height
d is the shaft diameter

Woodruff keys [edit]

Woodruff keys are semicircular, fitting partly into A*B circular segment keyway with the remainder fitting into a longitudinal slot keyway in the mating part. The circular segment can be cut directly by plunge cutting with a circular Woodruff cutter without any reliefs. The main advantage of the Woodruff key is the elimination of milling near shaft shoulders, where stress concentrations,^[2] and concentricity would be affected.^[1] The latter is particularly important for high speed operation. The more exact fit of the key and keyway also reduces play, and stress concentrations in, and improves the reliability of the key. An additional advantage is a stuck key can be removed from a shaft with a hammer blow, the circular profile will push the key out of the slot, as opposed to a standard key which will need to be pushed axially, or pulled out of its slot. Common applications include machine tools, automotive applications, snowblowers and marinepropellers.

This type of key was developed by W.N. Woodruff of Connecticut. In 1888, he was awarded the John Scott Medal by the Franklin Institute for his invention.^[3]

A Woodruff key installed
A Woodruff key and keyway
Gear G is positively located on shaft S by Woodruff key N

Tapered keys[edit]

The tapered key is tapered only on the side that engages the hub. The keyway in the hub has a taper that matches that of the tapered key. Some taper keys have a gib, or tab, for easy removal during disassembly. The purpose of the taper is to secure the key itself, as well as, to firmly engage the shaft to the hub without the need for a set screw. The problem with taper keys is that they can cause the center of the shaft rotation to be slightly off of the mating part.^[1] It is different from a tapered shaft lock in that tapered keys have a matching taper on the keyway, while tapered shaft locks do not.

Others[edit]

A Scotch key or Dutch key features a circular keyway hole (instead of rectangular), produced b

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